Wheel torque can be calculated function of engine torque if the parameters and status of the transmission are known. In this tutorial, we are going to calculate the wheel torque and force for a given:
- engine torque
- gear ratio (of the engaged gear)
- final drive ratio (at the differential)
- (free static) wheel radius
Also, we are going to assume that there is no slip in the clutch or torque converter, the engine being mechanically linked to the wheels.
This method can be applied to any powertrain architecture (front-wheel drive or rear-wheel drive) but, for an easier understanding of the components, we are going to use a read-wheel drive (RWD) powertrain.
As depicted in the image above, the engine is the source of torque. The gearbox is connected to the engine through the clutch (on a manual transmissions) or torque converter (on an automatic transmissions). We consider that there is absolutely no slip in the clutch (fully closed) or in the torque converter (lock-up clutch closed). In this case the engine torque Te [Nm] is equal with the clutch/torque converter torque Tc [Nm].
\[T_c = T_e \tag{1}\]Further, the engine torque is transmitted through the gearbox, where is multiplied with the gear ratio of the engaged gear ix [-] and outputs the gearbox torque Tg [Nm].
\[T_g = i_x \cdot T_e \tag{2}\]The propeller shaft is transmitting the torque to the rear axle, where is multiplied with the final drive gear ratio i0 [-]. This gives the torque at the differential Td [Nm].
\[T_d = i_0 \cdot T_g \tag{3}\]If the vehicle is driven on a straight line, the torque at the differential is equally split between the left wheel Tlw [Nm] and the right wheel Trw [Nm].
\[T_{lw} = T_{rw} = \frac{T_d}{2} \tag{4}\]The sum of the left and right wheel torque gives the torque at the differential.
\[T_{lw} + T_{rw} =T_d \tag{5}\]Replacing (2) in (3) in (4) gives the mathematical expression of the wheel torque function of the engine torque, for a given gearbox ratio ix and a final drive ratio i0.
\[\bbox[#FFFF9D]{T_w = \frac{i_x \cdot i_0 \cdot T_e}{2} }\tag{6}\]If we consider nw [-] as the number of driving wheels, then the wheel torque formula will have the general form of:
\[\bbox[#FFFF9D]{T_w = \frac{i_x \cdot i_0 \cdot T_e}{n_{w}} }\tag{6.1}\]If the vehicle is rear wheel drive (RWD) or front wheel drive (FWD) then nw = 2, if the vehicle is four wheel drive (4WD) or all wheel drive (AWD) the nw = 4. If the vehicle is a motorcycle then nw = 1.
The formula of the wheel torque (6) applies to a vehicle which is driven on a straight line, where the left wheel torque is equal with the right wheel torque.
\[T_{lw} = T_{rw} = T_w \tag{7}\]From mechanics (static), we know that the torque is the product between a force and its lever arm length. In our case, the wheel torque is applied in the wheel hub (center) and the lever arm is the wheel radius rw [m]. For this example we assume that both wheel have the same radius rw.
\[T_{lw} = F_{lw} \cdot r_w \tag{8}\]The same principle applies to the right wheel torque.
\[T_{rw} = F_{rw} \cdot r_w \tag{9}\]Assuming that both left and right wheel torque and radius are equal, we can write a generic expression of the wheel force Fw [N], function of wheel torque Tw [Nm] and wheel radius rw [m].
\[T_{w} = F_{w} \cdot r_w \tag{10}\]From (10) we can extract the formula of the wheel force function of the wheel torque and wheel radius.
\[\bbox[#FFFF9D]{F_{w} = \frac{T_w}{r_w}} \tag{11}\]Replacing (6) in (10) will give the mathematical expression of the wheel force function of engine torque, gearbox gear ratio, final drive ratio and wheel radius.
\[\bbox[#FFFF9D]{F_{w} = \frac{i_x \cdot i_0 \cdot T_e}{2 \cdot r_w}} \tag{12}\]For a different number of driving wheels nw [-], the general formula for wheel force becomes:
\[\bbox[#FFFF9D]{F_{w} = \frac{i_x \cdot i_0 \cdot T_e}{n_{w} \cdot r_w}} \tag{12.1}\]Example 1. Calculate the wheel torque and force for a rear wheel drive vehicle (RWD) with the following parameters:
- engine torque, Te = 150 Nm
- gearbox (1st) gear ratio, ix = 4.171
- final drive ratio, i0 = 3.460
- tire size marking 225/55R17
Step 1. Calculate the (free static) wheel radius from the tire size marking. The method for calculating the wheel radius is described in the article How to calculate wheel radius. The calculated wheel radius is rw = 0.33965 m.
Step 2. Calculate the wheel torque using equation (6).
\[T_w = \frac{i_x \cdot i_0 \cdot T_e}{2} = \frac{4.171 \cdot 3.460 \cdot 150}{2} = 1082.3745 \text{ Nm}\]Step 3. Calculate the wheel force using equation (11).
\[F_{w} = \frac{T_w}{r_w} = \frac{1082.3745}{0.33965} = 3186.7349 \text{ N} \]Example 2. For a given gearbox, with multiple gears (gear ratios), we can calculate the wheel torque and force for each gear. Let’s calculate the wheel torque and force for a vehicle with the following parameters:
- engine torque, Te = 150 Nm
- wheel radius, rw = 0.33965 m
The gearbox is automatic (ZF6HP26), with the following gear ratios and final drive ratio.
Gear # | Gear ratio symbol | Gear ratio |
1 | i1 | 4.171 |
2 | i2 | 2.340 |
3 | i3 | 1.521 |
4 | i4 | 1.143 |
5 | i5 | 0.867 |
6 | i6 | 0.691 |
Final drive | i0 | 3.460 |
To speed up calculations, we can use a Scilab script.
clc // Input data Te = 150; ix = [4.171 2.340 1.521 1.143 0.867 0.691]; i0 = 3.460; rw = 0.33965; nw = 2; // Wheel torque and force calculation Tw = (ix .* i0 .* Te)/nw; Fw = Tw ./ rw; // Display results mprintf("\n%s\t\t%s\t\t%s\t\t%s\n","Gear","ix [-]","Tw [Nm]","Fw [N]") for i=1:length(ix) mprintf("%d\t\t%.3f\t\t%.2f\t\t%.2f\n",i,ix(i),Tw(i),Fw(i)); end
Executing the above script will output the following results in the Scilab console:
Gear ix [-] Tw [Nm] Fw [N] 1 4.171 1082.37 3186.73 2 2.340 607.23 1787.81 3 1.521 394.70 1162.08 4 1.143 296.61 873.28 5 0.867 224.99 662.41 6 0.691 179.31 527.94
Example 3. For our third example we are going to use the full load torque curve of an engine and calculate the wheel torque and force (traction) in each gear. Calculate the wheel torque and force (traction) for a vehicle with the following parameters:
- engine torque, Te = 150 Nm
- wheel radius, rw = 0.33965 m
- the gear ratios of ZF6HP26 (see Example 2)
The engine torque at full load is given by the following parameters:
Ne [rpm] | 800 | 1312 | 1800 | 2276 | 2800 | 3316 | 3806 | 4300 | 4770 | 5300 | 5800 | 6300 |
Te [Nm] | 116 | 135 | 148 | 157 | 165 | 172 | 178 | 184 | 188 | 187 | 183 | 171 |
Since we need to perform a lot of calculations, we’ll use a Scilab script to calculate the wheel torque and force curves for each gear. The results are going to be plotted in a graphical window.
clc // Input data Ne = [800 1312 1800 2276 2800 3316 3806 4300 4770 5300 5800 6300]; Te = [116 135 148 157 165 172 178 184 188 187 183 171]; ix = [4.171 2.340 1.521 1.143 0.867 0.691]; i0 = 3.460; rw = 0.33965; nw = 2; // Plot engine torque figure(1) hf = gcf(); hf.background = 8; plot(Ne,Te,"LineWidth",2) xgrid() xlabel("Engine speed [rpm]","FontSize",3) ylabel("Engine torque [Nm]","FontSize",3) title("x-engineer.org","Color","blue","FontSize",2) // Calculate wheel torque and force for i = 1:length(ix) for j = 1:length(Te) Tw(i,j) = (ix(i) .* i0 .* Te(j))/nw; Fw(i,j) = Tw(i,j) ./ rw; end end // Plot wheel torque and force figure(2) hf = gcf(); hf.background = 8; plot(Ne,Tw,"LineWidth",2) xgrid() xlabel("Engine speed [rpm]","FontSize",3) ylabel("Wheel torque [Nm]","FontSize",3) title("x-engineer.org","Color","blue","FontSize",2) legend("1st gear","2nd gear","3rd gear","4th gear","5th gear","6th gear",2) figure(3) hf = gcf(); hf.background = 8; plot(Ne,Fw,"LineWidth",2) xgrid() xlabel("Engine speed [rpm]","FontSize",3) ylabel("Wheel force [N]","FontSize",3) title("x-engineer.org","Color","blue","FontSize",2) legend("1st gear","2nd gear","3rd gear","4th gear","5th gear","6th gear",2)
Executing the script will output the following graphical windows.
The same method can be applied for an electric vehicle, the engine torque being replaced by the motor torque.
You can also check your results using the calculator below.
Wheel torque calculator
Te [Nm] | ix [-] | i0 [-] | rw [m] | nw [-] |
Tw [Nm] = | ||||
Fw [N] = |
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Michael
Since I calculated these values the same way as you, I guess thats correct. But perhaps you have an Idea why a car dyno measures less wheel torque than engine torque, but the wheel torque is actually bigger than the engine torque? I know they do some measurement of the losses to calculate the engine torque. But still, it doesn’t make sense to me.
DD
When vehicle is on a curve, how is the individual drive torque calculated? Still evenly distributed?
Richard
So I’m doing som calculations on a project of mine.
I’ve got this idea of having a low RPM from a N/A engine at crusing speeds to reduce the volume and a couple of other reasons.
After reading through this article and the one about aerodynamic drag I’ve come to what I think is a conclusion.
The setup:
Nm @ 2500 rpm: 291,8
kW @ 2500 rpm: 76,4
gear 5 (highest) ratio: 1:1
differential ratio: 1:2,56
This leaves me with:
298,8 Nm
1014,1 N
It differs from your calculators value above because I’ve added 20% drivetrain loss because of an old engine and so on.
On the aerodynamics page I’ve used this formula:
Fad = 0.5 · 0.38 · 1.86 · 1.202 · 30.13 = 365.39 N
and:
Pad = 365.39 · 30.13 = 11001 W = 11,01 kW
Does this mean that my car wont have enough power/force to keep accelerating. I guess, what I’m looking for is an answer to the question: Do I need more then 365.39 N or Nm at the wheel in order to keep on accelerating?
Thanks in advance.
utkarsh
if we only have wheel radius, 4WD, torque of enigine at maximum RPM , how to calculate wheel torque or force????
mert
how ccan i find acceleration of a vehicle with 4 set tires using vehicle force
Armaan
“If the vehicle is driven on a straight line, the torque at the differential is equally split between the left wheel Tlw [Nm] and the right wheel Trw [Nm].”
How to calculate torque on each wheel due to ‘unequal’ drive axle lengths?
Nathan
Hi. Does drive train loss form a part of the equation? I.e. I have a torque dyno graph that is generated from a hub dyno that shows 550Nm peak torque at 4200rpm but the OEM specifies peak torque to be 750Nm at 4100rpm. The rpm is close but the torque figures are way out.
basil
How do we find the time taken to accelerate for some specific distance , when wheel torque is not constant ?
waleed
f=ma
a=fw/m
V=a*t
James
Well done working, good job. How to calculate torque available on one single power stroke??
Anthony Stark
If you have the engine torque for one single power stroke, the same equations apply.
In automotive control applications you don’t have the instantaneous torque. To have this you’ll need either torque sensors on the crankshaft or pressure sensors in the engine cylinder(s). The torque which is available in the engine control system is mapped from dyno tests, it is not instantaneous engine torque.
Duane T
I was hoping you might be able to answer a question. How does the formula calculate if you are driving 2 axles/4 sets of tires? For example in a semi-truck or a 4×4 pickup. I assume the input torque would be the same at both axles, then divide input torque for each tire or wheel end?
Anthony Stark
If there is no slip between the axles, then yes, the torque will be equal and then divided by 2 again for each wheel. So for a 4×4 vehicle, the torque at each wheel will be: (Te*ix*i0)/4. This is assuming no transfer case and that the front and rear differential have the same ratio.
adel
I think the last graph is not accurate.
Curves must have the same form but with decreasing values.
The sixth gear is almost flat.
Anthony Stark
What you are saying is true when you plot the torque against vehicle speed. In these graphs the torque is plotted against engine speed and is correctly represented.
salad
what about the torque multiplication from the torque converter?
Anthony Stark
In this calculation example we consider to have a manual transmission, with a simple clutch. If you want to add the torque converter, things get a bit more complicated since its multiplication factor is not constant but function of the torque converter speed ratio. For more details on this you can read the article:
https://x-engineer.org/projects/modeling-simulation-vehicle-automatic-transmission/
saalai thenagan R
what if Fwl is not equal to Fwr?
Anthony Stark
Then it’s a bit more complicated. If the differential is open (without slip control) then both wheels will have the minimum force of the two. For example, if left wheel contact force is 1000 N, the same amount will be available to the right wheel.